If you run a machine shop and do quite a bit of fabrication, you may be thinking about the benefits a vertical machining (VMC) can provide your business. But how do you go about preparing your shop and finding the best equipment for your needs? These helpful tips can help you with this kind of decision.
Spindle Selection
What kind of power do you need for your operation? One of the most important considerations concerns spindle speed and power. The spindle is the heart of the VMC operation and determines how much you can cut at one time and how quickly. For best results, choose the highest amount of horsepower you can afford and also look for a variable speed design with the most cutting speed options.
The more adjustments you can make to the machinery the better. For example, some metals are best cut at low speeds while others require a high speed method. If your vertical machining center has the capacity for both, then you can perform a wider range of cutting services for your customers. Also, when you choose a heavy duty spindle, it will hold up better for day to day performance needs and will require less maintenance. It also may last much longer than inexpensive options.
Speed is important for several reasons. Besides giving your VMC more versatility, it allows you to turn out more pieces in shorter time frames. This can improve your production and help you meet the demands of your customers today and in the future.
Coolant Systems
If you are going to run a high speed operation, you’ll need an effective coolant system. Be sure you have a large coolant tank and high capacity system. For example, with some operations, you may need to flush as well as provide adequate lubrication and cooling. High capacity systems may cost more but they deliver increased performance and durability.
Chip Removal System
High speed machining requires an adequate method of chip removal. Chose a system designed to cover your needs. For example, it should have the capacity to remove cuttings quickly and efficiently, so workers will not have to shut off equipment to clear chips and cutting debris.
Contract Manufacturing Services
There is an alternative to investing in a high speed vertical machining center. You can utilize the services of a contract manufacturing machine shop. This is a good idea for the business with limit capital for expansion and investments.
